Sistemụ nrụpụta dị elu na njikwa ogo TallMan Robotics
N'ihe gbasara akpaaka ụlọ ọrụ, TallMan Robotics na-ewere "nrụpụta ziri ezi+ njikwa mma kachasị" dị ka isi asọmpi ya, na-adabere na ụyọkọ nke ngwa mmepụta ihe dị elu{1}} na usoro njikwa ogo usoro zuru oke. N'ime aluminom na efere ígwè nhazi nke isi ngwaahịa dị ka linear modul, electric cylinders, RV reducers, oghere na-atụgharị nyiwe, na ndị na-ebelata mbara ala, Linear Guides, Ball Screw, Gearboxes, wdg, TallMan Robotics enwetawo njikwa njikwa zuru oke site na nhazi ọkwa micrometer ruo nchọpụta ọkwa nanometer. Sistemu eji eji igwe nwere ọgụgụ isi, nke CNC nọchitere anya ya, ọ bụghị naanị na-agbaji site na njedebe ziri ezi nke nrụpụta ọdịnala ọdịnala, mana ọ na-egbokwa ihe siri ike nke ndị ọrụ n'ọtụtụ mpaghara dị ka semiconductor, ahụike, ikuku ikuku, wdg maka akụrụngwa mmepụta ihe dị elu- site na ngwọta ahaziri ahazi.
EluEndEngwa ngwaCluster: Bna-ejiCnkume ornerstone nkePnlaghachi azụMachining
1.CNCMachiningCbanyeMatrix
TallMan Robotics arụpụtarala sistemu igwe CNC zuru oke na-ekpuchi njikọ axis ise, igwe igwe dị elu{{0}, na ntụgharị igwe ihe mejupụtara:
1). Ebe ọrụ njikọ axis ise: Ewebatara German DMG MORI CLX 400 machining center (n'ọkwa ziri ezi ± 2 μm, ikwugharị n'ọnọdu izi ezi ± 1 μm), akpan e mere maka mgbagwoju elu machining nke linear modul aluminum alloy okpokolo agba. Ejiri ngwaọrụ a nwere ezigbo usoro nkwụghachi ụgwọ oge maka interferometers laser, nke nwere ike ịrụ ọrụ igwe nri ise n'elu nrụnye modul, na-eme ka ọ dị obere karịa ma ọ bụ nhata 3 μm yana njikwa nnabata nke ± 5 μm maka ohere dị n'etiti oghere ntinye ụgbọ okporo ígwè. Nhazi etiti dị fechaa nke modul linear nke a na-ejikarị na akụrụngwa ahụike na-enweta mbelata 40% na ịdị arọ etiti yana mmụba 25% site na igwe nri ise nke ikuku aluminom alloy (6061-T6).
2). Ebe egwe ọka dị elu: A na-eji alpha Japanese Fanuc -D14MiA elu- ebe egwe ọka (spindle speed 40000 rpm) maka nhazi oghere nke ọma nke ahụ cylinder eletriki (aluminium alloy 6063). Ngwaọrụ a na-anabata teknụzụ nkwụghachi ụgwọ nke thermal, na mgbe ị na-edozi dayameta nke 8mm site na oghere, oghere oghere oghere nwere ike iru ± 3 μ m, na ịdị nro nke elu Ra bụ ihe na-erughị ma ọ bụ nhata 0.4 μm, na-ezute ihe siri ike nke ịdị ọcha (ISO Class 5) na akara maka cylinders eletrik eji na akụrụngwa semiconductor.
3). Ebe ntụgharị igwe na-egwe ọka mejupụtaraA na-eji Switzerland Baomei TECHNOPOLIS 300 na-atụgharị na igwe ihe mejupụtara etiti (njikọ 12 axis jikọtara ọnụ) maka nhazi nkenke nke RV reducer cycloidal axle. Site n'ịmecha usoro niile nke ntụgharị, igwe igwe, na ịkwanye otu clamping, a na-achọpụta na coaxiality nke oghere axle cycloidal na-erughị ma ọ bụ hà nhata 5 μm, na nha nha nha nha Ra bụ ihe na-erughị 0.2 μm. E jiri ya tụnyere ụdị igwe nkewa nke ọdịnala, a na-emeziwanye arụmọrụ site na 60%, na nkwụsi ike ziri ezi na-eme ka ọ dị mma site na 40%.
2. Pụrụ ichePagbagharị agbagharịEngwa ngwa
1). Igwe eji egbutu waya nwayọ: The Japanese Shadick AQ325L ngwa ịkpụ waya akụrụngwa (nhazi izi ezi ± 2 μm) na-eji maka eze profaịlụ machining nke elu -nkenke gia (SCM435 ígwè efere) na oghere na-atụgharị n'elu ikpo okwu. Site na iji ọla kọpa waya electrode na dayameta nke 0.05mm, micro Gears nwere modul nke 0.5 ma ọ bụ obere nwere ike machined, na a eze n'elu roughness Ra Ihe na-erughị ma ọ bụ hà 0.8 μm na a nha nha nha nha nha 8 μm, na-emezu ihe achọrọ maka ịgbachi nkịtị ọrụ nke oghere ntụgharị nyiwe ma ọ bụ nha nha maka ngwaọrụ ahụike.
2). Ihe egweri axis ise:A na-eji igwe na-egweri igwe nke German Schlafling Cylinder (izi ezi ± 1 μm) maka nkenke nke ọma nke igbe igbe anyanwụ. A na-eji CBN egweri igwe na-egweri 20CrMnTi ígwè efere efere mgbe carburizing na quenching (HRC60 ± 2), na a shaft dayameta ndidi akara na ± 2 μ m na roundness Ihe na-erughị ma ọ bụ hà 1 μm, n'ịhụ na planetary gear nnyefe bụ obere ma ọ bụ hà 1 arc nkeji.
3. AkpaakaProductionLine
Na usoro mgbakọ nke linear modul, a ọgụgụ isi mmepụta ahịrị nke mejupụtara Japanese Fanuc collaborative robot M-10iA/12 na usoro a na-ahụ anya na-ewebata: robot na-enweta nkenke nkenke okporo ụzọ ụgbọ okporo ígwè na slider site na ike njikwa sensọ (mgbanwe mgbanwe Na-erughị ma ọ bụ hà nhata na 5N), na 10 nke visual ike na-eme ihe n'ịntanetị. ịghasa iji hụ na modul arụmọrụ mkpọtụ bụ Ihe na-erughị ma ọ bụ hà 50dB na n'ọnọdu ziri ezi bụ Ihe na-erughị ma ọ bụ hà ± 0.005mm / m. Usoro mmepụta ahụ na-anabata usoro MES maka nleba anya n'ezie, na-ebelata usoro mmepụta ihe na nkeji 45 kwa otu ma na-achịkwa ntụpọ n'okpuru 0.03%.
Ihe naProsesIihe ọhụrụ: nkeUkachaBreakthrough nkeAaluminom naSteelPna-egbu oge
1. NkenkenkeMachiningTteknụzụ makaAaluminomAloy
1). Nhazi nhazi dị fechaa: The isi ahụ nke linear modul mere nke aerospace ọkwa aluminum alloy 6061-T6 (tensile ike 310MPa). Site na njikarịcha topology, a na-enweta ihe owuwu dị n'ime "comb honey". Mgbe igwe igwe CNC gachara, a na-ebelata njupụta ahụ ka ọ bụrụ 2.7g/cm ³, yana ike na-ehulata na-abawanye ruo 280MPa. A na-eji teknụzụ ịkpụ ọkụ dị ala (-20 ogo ikuku jụrụ oyi) na nhazi iji gbochie nrụrụ okpomọkụ nke alloy aluminum ma hụ na flatness nke nrụnye okporo ụzọ ụgbọ okporo ígwè na-erughị ma ọ bụ hà 5 μ m.
2). Usoro ọgwụgwọ elu:The electric cylinder body adopts hard anodizing process (fim ọkpụrụkpụ 25 μm, hardness HV500+), na njupụta ugbu a na-achịkwa nke ọma site na CNC electrolysis akụrụngwa (15A/dm ² ± 10%), na-enweta elu roughness Ra Ihe na-erughị ma ọ bụ hà 0.8 μm, nnu na-eguzogide ule ogologo oge n'ime awa 6{0} gburugburu iru mmiri (iru mmiri karịrị 90% RH ma ọ bụ nhata).
2.Precision Machining Technology maka efere ígwè
1). Usoro ọgwụgwọ okpomọkụ Gear:The cycloidal gear nke RV reducer bụ nke SCM435 efere ígwè (carbon ọdịnaya 0.35%), na mgbe agụụ carburizing na quenching (okpomọkụ 930 degrees ± 5 ogo, oge 4 awa), elu hardness ruru HRC62 ± 2 na isi ike iru HRC2 ± 2 na isi ike iru HRC2 ± 35 ± ℃ okpomọkụ nke mba ọzọ (± 35 Celsius). Igwe ọkụ na-ekpo ọkụ, nrụrụ nke gia cycloidal na-erughị ma ọ bụ hà nhata 0.01mm, nrụgide nrụgide fọdụrụnụ n'elu eze dị ukwuu karịa ma ọ bụ nhata -500MPa, ndụ ike ọgwụgwụ na-abawanye karịa ugboro 10.
2). Teknụzụ egweri nke ọma:Ebe obibi oghere na-atụgharị n'elu ikpo okwu gearbox (SS400 steel plate) bụ ala site na iji Sumitomo ziri ezi n'elu grinder (na-egweri isi ọsọ 6000rpm) si Japan, na elu roughness Ra Ihe na-erughị ma ọ bụ hà 0.2 μm na flatness Na-erughị ma ọ bụ hà 3 μm. Na-arụkọ ọrụ na German Mahr roughness tester maka nchọpụta n'ịntanetị iji hụ na ọnụego ntapu nke igbe igbe mgbe mgbakọ gachara erughị ma ọ bụ hà nhata 0.01ml/min, na-ezute ụkpụrụ ịdị ọcha nke ụlọ ọrụ nhazi nri ( asambodo FDA).
Innovation TallMan Robotics na nkwalite ikike na akụrụngwa nhazi
Na asọmpi kpụ ọkụ n'ọnụ n'ọhịa nke akpaaka ụlọ ọrụ, TallMan Robotics ghọtara nke ọma na akụrụngwa nhazi bụ isi ihe iji hụ na ngwaahịa dị mma. Iji zute ihe siri ike chọrọ nke ndị ahịa njedebe maka ngwaahịa ndị dị na gburugburu ebe siri ike, ụlọ ọrụ ahụ bụ nyocha na mmepe ọhụrụ na-akwalite, na-ewebata nke ọma{2}} ngwa nhazi njedebe mara elu{3}, na-aga n'ihu na-ebulite ikike nhazi, wee malite ụzọ mmepe pụrụ iche.
TallMan Robotics na-eleba anya nyocha ọhụrụ na mmepe nke ngwa nhazi ọhụrụ dị ka isi ihe na-eme ka asọmpi dịkwuo elu. Ụlọ ọrụ na-eguzobe otu R&D ndị ọkachamara ka ha na-- nyocha miri emi banyere nhazi ihe achọrọ nke ngwaahịa na gburugburu ebe dị oke egwu, wee mepụta usoro nhazi na akụrụngwa dabara adaba maka ọnọdụ arụ ọrụ siri ike dị ka iru mmiri dị elu, corrosion siri ike, na ultra{2} oke okpomọkụ. Dịka ọmụmaatụ, na nzaghachi nye nnukwu ihe achọrọ maka mgbochi - corrosion nke components n'ime akụrụngwa injinia mmiri, emepụtarala ngwa ọgwụgwọ elu pụrụ iche. Site na usoro mkpuchi ọhụrụ, a na-etolite akwa mkpuchi mkpuchi n'elu aluminom na efere igwe, na-eme ka nguzogide nrụrụ nnu na-abawanye nke ukwuu.
N'otu oge ahụ, ụlọ ọrụ na-enyocha nke ọma igbutu{0}} teknụzụ dị n'ime ụlọ ọrụ ahụ wee webata ngwa ọrụ nhazi njedebe dị elu{1} mara nke ọma{2}. N'ọhịa nke ise axis linkage machining, a ọhụrụ ụdị machining center si Germany si Demage ka ewebata, nke nwere ihe ndị ọzọ thermal kwụsie ike na nkà na ụzụ na ike ịnọgide na-enwe machining ziri ezi nke akụkụ na micrometer larịị ọbụna na gburugburu ebe obibi na nnukwu okpomọkụ fluctuations. N'ihe gbasara nhazi pụrụ iche, ewebatala ngwa eji egbutu waya ngwa ngwa nke sitere na Japan, nke nwere njikwa ziri ezi nke mfu waya electrode ma nwee ike gboo mkpa nhazi nke elu{5}ngwa ngwa nkenke na ihe ndị ọzọ dị mkpa na gburugburu ebe siri ike, na-ahụ na nkwụsi ike nnyefe na ntụkwasị obi nke ngwaahịa n'okpuru ọnọdụ ọrụ siri ike.
Site na nyocha na mmepe ohuru yana iwebata akụrụngwa ngwụcha{{0} dị elu, TallMan Robotics na-aga n'ihu na-akwalite ike nhazi ya. Ngwa nke ngwaọrụ ọhụrụ na teknụzụ ọ bụghị naanị na-eme ka nrụpụta mmepụta ihe dị mma, kamakwa na-ebuli ogo ngwaahịa dị elu nke ukwuu. N'ime nnwale simulation gburugburu ọnọdụ okpomọkụ dị oke, modul linear na cylinder eletriki emelitere nwere ike ịrụ ọrụ nke ọma n'ogo okpomọkụ nke - ogo 40 ruo ogo 120, yana ọnụego njide ziri ezi karịrị 98%; N'ime oke iru mmiri na gburugburu acid siri ike- okirikiri, ihe RV na-ebelata nke ọma na ikpo okwu na-atụgharị oghere na-ebelata ọnụ ọgụgụ corrosion nke akụrụngwa ígwè ha karịa 80%, na-agbatị ndụ ngwaahịa ngwaahịa ahụ nke ukwuu ma na-emezu ihe achọrọ nke ndị ahịa dị elu- dị elu dị ka ikuku ikuku na nyocha miri emi maka ngwaahịa na gburugburu ebe siri ike.
Ọdịnaya dị n'elu na-egosi mbọ TallMan Robotics rụpụtara na akụrụngwa nhazi.